0
English 繁中 日本語 Español Deutsch Français Italiano Português
Contact
Smart

The Digital Brain Driving Smart Manufacturing: detron Smart Control & AIoT Solutions

In the era of Industry 4.0, precision machining can no longer rely solely on hardware rigidity; it requires a "digital brain" equipped with data perception and independent computing capabilities. Breaking beyond the boundaries of traditional components, detron introduces exclusive Smart Control and AIoT solutions tailored specifically for rotary tables. These advanced innovations assist factories in seamlessly executing their digital transformation, maximizing the ultimate potential of their production equipment.

detron's smart control ecosystem is built upon two core pillars. The first is the AIoT Smart Box, a powerful platform for monitoring equipment status. Utilizing built-in sensors and an Internet of Things (IoT) communication architecture, the Smart Box collects critical operational data from the rotary table in real time, enabling precise predictive maintenance. Facility managers can proactively detect potential component wear and system anomalies, drastically mitigating the massive financial losses associated with unexpected downtime. This ensures that production lines maintain an optimal utilization rate of nearly 100%, comprehensively elevating overall production management efficiency.

The second pillar is the SAC Single-Axis Controller, designed for machining facilities that demand extreme flexibility or need to upgrade legacy machinery. When an existing CNC machining center lacks an available servo axis interface, the SAC provides a fully independent control solution. It is compatible with the vast majority of mainstream machine controllers on the market. Without the need for complex and costly system retrofitting, precise indexing control can be achieved through a simple signal handshake (such as an M-Code). With its intuitive and user-friendly interface, the SAC allows older equipment to instantly acquire multi-sided machining capabilities at the lowest possible investment threshold.

The detron Smart Control Series perfectly encapsulates the immense value of software and hardware integration. Whether you are leveraging data analysis to extend hardware lifespans or utilizing independent controllers to flexibly upgrade your production lines, detron is your most capable partner in driving down maintenance costs and building a 24-hour unmanned smart factory.

SCHEMATIC DIAGRAM OF ROTARY TABLE AND CNC MACHINE

Schematic Diagram Of Rotary Table And Cnc Machine

Feature

  • Allows for simultaneous control with X, Y, Z-axis of machine and ARC machining.
  • Programs can be directly edited on the control screen of the machine.
  • Suggested length 2.5M with protective pipe for outer power / signal cable, from motor cover to machine guarding. (for X travel 500-1300mm machines)
  • for power / signal cable, from machine guarding for power / signal cable, from machine guarding to amplifier.

SCHEMATIC DIAGRAM OF ROTARY TABLE AND CNC SINGLE AXIS CONTROLLER

Schematic Diagram Of Rotary Table And Single Axis Controller

SAC Series- Single Axis Control

  • For machine NC without 4th axis function, SAC provide signals to allow indexing application (no simultaneous function available).
  • Programs of rotary table can be directly input through SAC and allow machine NC M code command.
  • Compatible with any brand of NC control.

OPTION OPTICAL SCALE

Heidehain Model

±5" FANUC MITSUBISHI SIEMENS
RCN2390 F ●    
RCN2390 M   ●  
RCN2380     ●
RCN2310
±10" FANUC MITSUBISHI SIEMENS
ECN2190 F ●    
ECN2190 M   ●  
ECN2180     ●

Fagor Model

±5" FANUC MITSUBISHI SIEMENS
H2AF-26-D90●   ●    
H2AM-26-D90   ●  
H2AS-23-D90     ●
±10" FANUC MITSUBISHI SIEMENS
H2AF-23-D87 ●    
H2AM-23-D87   ●  
H2AS-23-D87     ●

*Recommended option for titling axis of 5 axis.

SELECT A PROPER ROTARY TABLE ACCORDING TO WORKPIECE AND CUTTING CONDITIONS

Select A Proper Rotary Table According To Workpiece And Cutting Conditions

Workpiece Diameter

Within rotary table diameter

Workpiece Weight

Within allowable load range

Indexing Processing

FXL value should be within the range of clamping torque

Eccentric Load

  • Movement of inertia of workpiece should be within the permissible ange
  • Consider interference

For workpiece with large diameter but light weight

  • Movement of inertia of workpiece should be within the permissible range
  • Consider interference

Interference Reminders

Interference Reminders

Please refer to right illustration:

X axis (Fig 1)

  • A. Pay attention to total length of rotary table+tailstock+fixture+base plate, machine table envelope, rest space between splashguard and X axial limit.

Y axis (Fig 2)

  • B. Locate table center paralleled to Y axis center. Pay attention to the clearance of rotary table cover to front splashguard.
  • C1 & C2 as the rest space between Y+ / Y- limit.

Z axis (Fig 2 and Fig 3)

  • D. as maximum distance between tooling and NC table body (refer to item E-1).
  • E. Distance between spindle nose to working table.
  • F. Stroke for tool change.
  • G. Allowable maximum tool length.
  • H. Swing of tool change.